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Komatsu HD465-8E0, HD605-8E0 Dump Truck Operation and Maintenance Manual EENAM03870

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: EENAM03870
Format: PDF
Size: 27.0MB
Number of Pages: 550

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD465-8E0 Dump Truck
- HD605-8E0 Dump Truck

1. FOREWORD
1.1. CONTENTS
1.2. READ THIS MANUAL
1.3. KOMATSU MACHINE OPERATOR PRIVACY POLICY
1.4. SAFETY INFORMATION
1.5. VIBRATION LEVEL
1.6. INTRODUCTION
1.6.1. MAIN USE OF MACHINE
1.6.2. DIRECTIONS OF MACHINE
1.6.3. VISIBILITY FROM OPERATORS SEAT
1.7. PRODUCT INFORMATION
1.7.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.7.2. LOCATION OF ENGINE NUMBER PLATE
1.7.3. FLUORINATED GREENHOUSE GASES
1.7.4. SERVICE METER LOCATION
1.7.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.7.6. SERIAL PLATE
1.7.7. DECLARATION OF CONFORMITY
1.8. ABBREVIATION LIST
2. SAFETY
2.1. SAFETY LABELS
2.1.1. LOCATION OF SAFETY LABELS
2.1.2. CONTENTS OF SAFETY LABELS
2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
2.2.2. PREPARATIONS FOR SAFE OPERATION
2.2.3. PRECAUTIONS TO PREVENT FIRE
2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.2.7. UNAUTHORIZED MODIFICATION
2.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.3. PRECAUTIONS FOR OPERATION
2.3.1. PRECAUTIONS FOR JOBSITE
2.3.2. START ENGINE
2.3.3. PRECAUTIONS FOR OPERATION
2.3.4. TRANSPORTATION
2.3.5. TOWING AND BEING TOWED
2.4. PRECAUTIONS FOR MAINTENANCE
2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
2.4.3. TIRES
3. OPERATION
3.1. GENERAL VIEW
3.1.1. MACHINE EQUIPMENT NAME
3.1.2. CONTROLS AND GAUGES NAMES
3.1.3. OTHER EQUIPMENT NAME
3.2. EXPLANATION OF COMPONENTS
3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. OTHER EQUIPMENT
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
3.3.2. METHOD FOR STARTING ENGINE
3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.3.4. METHOD FOR STOPPING ENGINE
3.3.5. METHOD FOR CHECKING AFTER STOPPING ENGINE
3.3.6. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3.3.7. METHOD FOR SHIFTING GEARS
3.3.8. METHOD FOR TRAVELING DOWNHILL
3.3.9. METHOD FOR TURNING MACHINE
3.3.10. HANDLE OVERLOAD SPEED LIMIT FUNCTION
3.3.11. METHOD FOR LOADING
3.3.12. HANDLING PAYLOAD METER
3.3.13. METHOD FOR DUMPING
3.3.14. PRECAUTIONS FOR OPERATION
3.3.15. METHOD FOR PARKING MACHINE
3.3.16. METHOD FOR CHECKING AFTER FINISHING WORK
3.3.17. LOCK
3.3.18. HANDLE TIRE
3.4. HANDLE AIR CONDITIONER
3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
3.4.2. METHOD FOR OPERATING AIR CONDITIONER
3.5. HANDLE RADIO
3.5.1. EXPLANATION OF RADIO EQUIPMENT
3.5.2. METHOD FOR CONTROLLING RADIO
3.6. DUMP BODY HEATING SPECIFICATIONS
3.7. DETERMINE AND MAINTAIN TRAVEL ROAD
3.8. TRANSPORTATION
3.8.1. PRECAUTIONS FOR TRANSPORTATION
3.8.2. SELECT TRANSPORTATION METHOD
3.8.3. METHOD FOR SECURING MACHINE
3.8.4. PRECAUTIONS FOR LIFTING MACHINE
3.9. COLD WEATHER OPERATION
3.9.1. COLD WEATHER OPERATION INFORMATION
3.9.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
3.9.3. AFTER COLD WEATHER SEASON
3.10. PRECAUTIONS FOR LONGTERM STORAGE
3.10.1. PREPARATION FOR LONGTERM STORAGE
3.10.2. MAINTENANCE DURING LONGTERM STORAGE
3.10.3. STARTING MACHINE AFTER LONGTERM STORAGE
3.10.4. PREPARATION BEFORE TRAVELING AFTER LONGTERM STORAGE
3.11. TROUBLES AND ACTIONS
3.11.1. ACTIONS WHEN RUNNING OUT OF FUEL
3.11.2. ACTIONS IF TRANSMISSION HAS TROUBLE
3.11.3. METHOD FOR LOWERING DUMP BODY IF TROUBLES OCCUR
3.11.4. PRECAUTIONS FOR TOWING MACHINE
3.11.5. PRECAUTIONS FOR DISCHARGED BATTERY
3.11.6. OTHER TROUBLE
4. MAINTENANCE
4.1. PRECAUTIONS FOR MAINTENANCE
4.1.1. CHECK SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
4.1.8. PRECAUTIONS FOR WELDING
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. PRECAUTIONS FOR KDPF
4.1.11. DUSTY JOBSITES
4.1.12. AVOID MIXING OIL
4.1.13. LOCK INSPECTION COVERS
4.1.14. BLEED AIR FROM HYDRAULIC CIRCUIT
4.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
4.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
4.1.18. CLOSE ENGINE SIDE COVER SECURELY
4.1.19. PRECAUTIONS FOR JACKUP
4.2. OUTLINE OF MAINTENANCE
4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. HANDLE ELECTRICAL COMPONENTS
4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
4.4. MAINTENANCE SCHEDULE
4.4.1. MAINTENANCE SCHEDULE TABLE
4.5. MAINTENANCE PROCEDURE
4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.5.2. WHEN REQUIRED
4.5.3. CHECKS BEFORE STARTING
4.5.4. EVERY 250 HOURS MAINTENANCE
4.5.5. EVERY 500 HOURS MAINTENANCE
4.5.6. EVERY 1000 HOURS MAINTENANCE
4.5.7. EVERY 2000 HOURS MAINTENANCE
4.5.8. EVERY 4000 HOURS MAINTENANCE
4.5.9. EVERY 4500 HOURS MAINTENANCE
4.5.10. EVERY 8000 HOURS MAINTENANCE
4.5.11. EVERY 9000 HOURS MAINTENANCE
4.5.12. EVERY 15000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. SPECIFICATIONS HD4658E0
5.1.2. SPECIFICATIONS HD6058E0
6. ATTACHMENTS AND OPTIONS
6.1. BODY SELECTION
6.2. HANDLE ENGINE ROOM LAMP
6.2.1. METHOD FOR USING ENGINE ROOM LAMP
6.3. HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
6.3.1. EXPLANATION OF COMPONENTS
6.3.2. INSTALLATION PROCEDURES FOR EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL POWER SUPPLY ENGINE PREHEATER
6.3.3. FABRICATE EXTERNAL POWER SUPPLY CABLE
6.3.4. INSTALL EXTERNAL POWER SUPPLY SYSTEM
6.3.5. METHOD FOR OPERATING EXTERNAL POWER SUPPLY HEATER
6.3.6. CIRCUIT DIAGRAM OF EXTERNAL POWER SUPPLY ENGINE PREHEATER
6.4. HANDLE EXTERNAL POWER SUPPLY CONNECTOR FOR STARTING MOTOR
6.5. HANDLE EXTERNAL ENGINE SHUTDOWN SECONDARY SWITCH
6.6. HANDLE KOMATSU TRACTION CONTROL SYSTEM (KTCS)
6.6.1. OPERATION OF KTCS
6.6.2. METHOD FOR OPERATING MACHINE WHEN TIRES ARE STUCK IN GROUND
6.7. HANDLE Antilock Brake System (ABS)
6.7.1. EXPLANATION OF COMPONENTS
6.7.2. ABS SETTING
6.7.3. ABS CHECK
6.7.4. PRECAUTIONS FOR USING ABS
6.7.5. TROUBLES AND ACTIONS
6.8. HANDLE MACHINE LOCKOUT
6.8.1. EXPLANATION OF COMPONENTS
6.8.2. OPERATE MACHINE LOCKOUT
6.9. HANDLE SPEED LIMIT FUNCTION
6.9.1. OPERATION OF SPEED LIMIT FUNCTION
6.9.2. OPERATION IF TROUBLES ON SYSTEM OCCUR
6.10. HANDLE AUTOGREASING SYSTEM
6.10.1. METHOD FOR OPERATING AUTOGREASING SYSTEM
6.10.2. METHOD FOR SETTING TIMER
6.10.3. METHOD FOR BLEEDING AIR FROM GREASING CIRCUIT
6.10.4. METHOD FOR ADJUSTING INJECTOR DISCHARGED VOLUME
6.10.5. METHOD FOR CHECKING INJECTOR OPERATION
6.10.6. METHOD FOR FILLING GREASE
6.11. SERVICE CENTER
6.11.1. VALVE POSITIONS OF REFILLING PIPING AND DISCHARGING PIPING
7. REPLACEMENT PARTS
7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
7.1.1. DEFINED LIFE PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
7.3.1. LUBRICATION CHART
7.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
8. INDEX

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