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Komatsu HM400-1L Articulated Dump Truck Operation and Maintenance Manual CEAM015103

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM015103
Format: PDF
Size: 7.2MB
Number of Pages: 258

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HM400-1L Articulated Dump Truck

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.3. INTRODUCTION
1.3.1. INTENDED USE
1.3.2. BREAKING IN A NEW MACHINE
1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.4.2. ENGINE SERIAL NO. PLATE POSITION
1.4.3. SERVICE METER POSITION
1.4.4. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
1.5. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.1.1. POSITION FOR ATTACHING SAFETY LABELS
2.1.2. SAFETY LABELS
2.2. GENERAL PRECAUTIONS
2.2.1. SAFETY RULES
2.2.2. IF PROBLEMS ARE FOUND
2.2.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.2.5. SAFETY FEATURES
2.2.6. KEEP MACHINE CLEAN
2.2.7. INSIDE OPERATORS COMPARTMENT
2.2.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
2.2.9. HANDRAILS AND STEPS
2.2.10. MOUNTING AND DISMOUNTING
2.2.11. CRUSHING OR CUTTING PREVENTION
2.2.12. BURN PREVENTION
2.2.13. FIRE PREVENTION
2.2.14. PRECAUTIONS WHEN USING ROPS
2.2.15. PRECAUTIONS FOR ATTACHMENTS
2.2.16. UNAUTHORIZED MODIFICATION
2.2.17. SAFETY AT WORKSITE
2.2.18. WORKING ON LOOSE GROUND
2.2.19. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
2.2.20. ENSURE GOOD VISIBILITY
2.2.21. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
2.2.22. CHECKING SIGNALMANS SIGNALS AND SIGNS
2.2.23. EMERGENCY EXIT FROM OPERATORS CAB
2.2.24. ASBESTOS DUST HAZARD PREVENTION
2.3. PRECAUTIONS FOR OPERATION
2.3.1. BEFORE STARTING ENGINE
2.4. OPERATION
2.4.1. CHECKS BEFORE STARTING OPERATION
2.4.2. PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
2.4.3. PRECAUTIONS WHEN TRAVELING
2.4.4. PRECAUTIONS WHEN TRAVELING ON SLOPES
2.4.5. PRECAUTIONS WHEN OPERATING DUMP BODY
2.4.6. PRECAUTIONS WHEN OPERATING
2.4.7. PRECAUTIONS FOR ACCUMULATED SNOW, ICE
2.4.8. PARKING MACHINE
2.5. TRANSPORTATION
2.5.1. SHIPPING
2.5.2. LOADING AND UNLOADING
2.6. BATTERY
2.6.1. BATTERY HAZARD PREVENTION
2.6.2. STARTING WITH BOOSTER CABLES
2.7. TOWING
2.7.1. WHEN TOWING
2.8. PRECAUTIONS FOR MAINTENANCE
2.8.1. WARNING TAG
2.8.2. KEEP WORK PLACE CLEAN AND TIDY
2.8.3. APPOINT LEADER WHEN WORKING WITH OTHERS
2.8.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
2.8.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
2.8.6. PROPER TOOLS
2.8.7. HANDLING SUSPENSION CYLINDER, ACCUMULATOR
2.8.8. PERSONNEL
2.8.9. ATTACHMENTS
2.8.10. WORK UNDER THE MACHINE
2.8.11. NOISE
2.8.12. PRECAUTIONS WHEN USING A HAMMER
2.8.13. REPAIR WELDING
2.8.14. REMOVING BATTERY TERMINALS
2.8.15. PRECAUTIONS WITH HIGHPRESSURE OIL
2.8.16. PRECAUTIONS FOR HIGHPRESSURE FUEL
2.8.17. HANDLING HIGHPRESSURE HOSES
2.8.18. WASTE MATERIAL
2.8.19. MAINTENANCE OF AIR CONDITIONER
2.8.20. COMPRESSED AIR
2.8.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
2.8.22. HANDLING TIRES
3. OPERATION
3.1. GENERAL VIEW
3.1.1. MACHINE
3.1.2. CONTROLS AND GAUGES
3.1.3. MACHINE MONITOR
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITOR
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. MECHATRONICS EQUIPMENT CONTROLLER
3.2.5. SAFETY PIN
3.2.6. ARTICULATE LOCK
3.2.7. DUST INDICATOR
3.2.8. FUSES
3.2.9. AM/FM RADIOCASSETTE STEREO
3.2.10. AIR CONDITIONER
3.3. OPERATION
3.3.1. PRECAUTIONS FOR OPERATION
3.3.2. CHECK BEFORE STARTING ENGINE
3.3.3. CHECK BEFORE STARTING
3.3.4. ADJUSTMENT BEFORE OPERATION
3.3.5. OPERATIONS, CHECKS BEFORE STARTING
3.3.6. STARTING ENGINE
3.3.7. OPERATIONS, CHECKS AFTER STARTING ENGINE
3.3.8. STOPPING ENGINE
3.3.9. MOVING THE MACHINE
3.3.10. STEERING THE MACHINE
3.3.11. LOADING OPERATIONS
3.3.12. DUMP OPERATIONS
3.3.13. CAB TILT OPERATION
3.3.14. PARKING MACHINE
3.3.15. CHECKS AFTER COMPLETION OF WORK
3.3.16. HANDLING TIRES
3.3.17. DETERMINING AND MAINTAINING TRAVEL ROAD
3.4. TRANSPORTATION
3.4.1. PRECAUTIONS WHEN TRANSPORTING
3.4.2. STEPS FOR TRANSPORTATION
3.4.3. METHOD OF SECURING MACHINE
3.4.4. METHOD OF LIFTING MACHINE
3.5. COLD WEATHER OPERATION
3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
3.5.2. INSTALLATION OF RADIATOR CURTAIN
3.5.3. PRECAUTIONS AFTER COMPLETION OF WORK
3.5.4. AFTER COLD WEATHER
3.6. LONGTERM STORAGE
3.6.1. BEFORE STORAGE
3.6.2. DURING STORAGE
3.6.3. AFTER STORAGE
3.7. TROUBLESHOOTING
3.7.1. AFTER RUNNING OUT OF FUEL
3.7.2. METHOD OF TOWING MACHINE
3.7.3. WHEN PARKING BRAKE HAS BEEN ACTUATED IN EMERGENCY
3.7.4. METHOD OF RELEASING PARKING BRAKE
3.7.5. WHEN FINAL DRIVE, DIFFERENTIAL, TRANSMISSION, TRANSFER HAVE BROKEN DOWN
3.7.6. IF BATTERY IS DISCHARGED
3.7.7. OTHER TROUBLE
3.7.8. ACTION CODE
4. MAINTENANCE
4.1. GUIDES TO MAINTENANCE
4.1.1. CHECK SERVICE METER
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE OILS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. ALWAYS USE CLEAN OIL AND GREASE
4.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
4.1.7. FUEL STRAINER
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE THE MACHINE
4.1.10. DUSTY WORKSITES
4.1.11. AVOID MIXING OIL
4.1.12. LOCKING INSPECTION COVERS
4.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
4.2. OUTLINES OF SERVICE
4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. OUTLINE OF ELECTRIC SYSTEM
4.3. WEAR PARTS LIST
4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
4.5. USE OF FUEL, COOLANT AND LUBRICANTS
4.5.1. SELECTION ACCORDING TO AMBIENT TEMPERATURE
4.5.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
4.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
4.6.1. TORQUE LIST
4.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.7.1. SAFETY CRITICAL PARTS
4.8. REGULAR SCHEDULED MAINTENANCE
4.8.1. MAINTENANCE SCHEDULE CHART
4.9. ADJUST INJECTOR
4.9.1. A REGULATION AREA
4.9.2. B REGULATION AREA
4.10. SERVICE PROCEDURES
4.10.1. INITIAL 250 HOURS SERVICE
4.10.2. WHEN REQUIRED
4.10.3. CHECK BEFORE STARTING
4.10.4. EVERY 50 HOURS SERVICE
4.10.5. EVERY 250 HOURS SERVICE
4.10.6. EVERY 500 HOURS SERVICE
4.10.7. EVERY 1000 HOURS SERVICE
4.10.8. EVERY 2000 HOURS SERVICE
4.10.9. EVERY 4000 HOURS SERVICE
4.10.10. EVERY 6000 HOURS SERVICE
4.10.11. EVERY 8000 HOURS SERVICE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. OPTIONS, ATTACHMENTS

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