komatsu pc1800 6 hydraulic excavator operation and maintenance manual seam022902 1

komatsu pc1800 6 hydraulic excavator operation and maintenance manual seam022902 2

komatsu pc1800 6 hydraulic excavator operation and maintenance manual seam022902 3

komatsu pc1800 6 hydraulic excavator operation and maintenance manual seam022902 4

komatsu pc1800 6 hydraulic excavator operation and maintenance manual seam022902 5

Komatsu PC1800-6 Hydraulic Excavator Operation and Maintenance Manual SEAM022902

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM022902
Format: PDF
Size: 13.6MB
Number of Pages: 248

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC1800-6 Hydraulic Excavator

1. MAIN MENU
2. COVER PAGE
3. FOREWORD
4. SAFETY INFORMATION
5. INTRODUCTION
6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
7. CONTENTS
8. SAFETY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. AFTER STARTING ENGINE
8.2.3. TRANSPORTATION
8.2.4. BATTERY
8.2.5. TOWING
8.2.6. LIFTING OPERATIONS
8.3. PRECAUTIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.4. POSITION FOR ATTACHING SAFETY LABELS
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
9.2. EXPLANATION OF COMPONENTS
9.2.1. MACHINE MONITOR
9.2.2. SWITCHES
9.2.3. LAMP
9.2.4. CONTROL LEVERS, PEDALS
9.2.5. DOOR LOCK
9.2.6. POCKET
9.2.7. HANDLING AIR CONDITIONER
9.2.8. EMERGENCY ESCAPE HAMMER
9.2.9. EMERGENCY ESCAPE LADDER
9.2.10. CAP, COVER WITH LOCK
9.2.11. ASHTRAY
9.2.12. CAR RADIO
9.2.13. FUSE
9.2.14. CIRCUITBREAKER
9.2.15. CONTROLLERS
9.2.16. TOOL BOX
9.2.17. GREASE PUMP
9.2.18. HANDLING GREASE PUMP
9.2.19. HANDLING ACCUMULATOR
9.2.20. HEALTH MONITOR
9.3. OPERATION
9.3.1. CHECK BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING MACHINE OFF
9.3.5. STEERING MACHINE
9.3.6. STOPPING MACHINE
9.3.7. SWINGING
9.3.8. OPERATION OF WORK EQUIPMENT
9.3.9. HANDLING WORKING MODE
9.3.10. PROHIBITIONS FOR OPERATION
9.3.11. PRECAUTIONS FOR OPERATION
9.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
9.3.13. HOW TO ESCAPE FROM MUD
9.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
9.3.15. PHENOMENA THAT ARE NOT FAILURES
9.3.16. PARKING MACHINE
9.3.17. CHECK AFTER FINISHING WORK
9.3.18. STOPPING ENGINE
9.3.19. CHECK AFTER STOPPING ENGINE
9.3.20. LOCKING
9.4. TRANSPORTATION
9.4.1. PRECAUTIONS FOR TRANSPORTATION
9.4.2. PARTS FOR TRANSPORT
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
9.5.3. AFTER COLD WEATHER
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
9.7. TROUBLESHOOTING
9.7.1. WHEN FUEL RUNS OUT
9.7.2. PHENOMENA THAT ARE NOT FAILURES
9.7.3. METHOD OF TOWING MACHINE
9.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
9.7.5. IF BATTERY IS DISCHARGED
9.7.6. OTHER TROUBLE
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. OUTLINE OF OIL, FUEL, COOLANT
10.2.2. OUTLINE OF ELECTRICAL SYSTEM
10.2.3. OUTLINE OF HYDRAULIC SYSTEM
10.2.4. RELEASING PRESSURE
10.2.5. BLEEDING AIR FROM CIRCUIT
10.3. CONSUMABLE PARTS LIST
10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.5.1. INTRODUCTION OF NECESSARY TOOLS
10.5.2. TORQUE LIST
10.6. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS
10.7. MAINTENANCE SHEDULE CHART
10.7.1. MAINTENANCE SCHEDULE CHART
10.8. SERVICE PROCEDURE
10.8.1. INITIAL 100 HOURS SERVICE (ONLY AFTER THE FIRST 100 HOURS)
10.8.1.1. CLEAN STRAINER OF PTO LUBRICATING OIL FILTER
10.8.2. INITIAL 250 HOURS SERVICE
10.8.2.1. REPLACE FUEL FILTER CARTRIDGE
10.8.2.2. CHANGE OIL IN SWING MACHINERY CASE
10.8.2.3. CHANGE OIL IN PTO CASE
10.8.2.4. CHANGE OIL IN FINAL DRIVE CASE
10.8.2.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.3. WHEN REQUIRED
10.8.3.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
10.8.3.2. CLEAN INSIDE OF COOLING SYSTEM
10.8.3.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
10.8.3.4. CHECK AND ADJUST TRACK TENSION
10.8.3.5. CHECK ELECTRICAL INTAKE AIR HEATER
10.8.3.6. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE) (KOMATSU TOOTH)
10.8.3.7. ADJUST BUCKET CLEARANCE
10.8.3.8. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
10.8.3.9. CHECK AND ADJUST AIR CONDITIONER
10.8.3.10. CLEANING, REMOVING DIRT FROM LINE FILTER
10.8.3.11. REPLACEMENT OF FAN BELT AND ADJUSTMENT OF AUTO TENSIONER
10.8.4. CHECK BEFORE STARTING
10.8.4.1. CHECK COOLANT LEVEL, ADD WATER
10.8.4.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
10.8.4.3. CHECK FUEL LEVEL
10.8.4.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
10.8.4.5. CHECK FOR CLOGGING OF AIR CLEANER
10.8.4.6. CHECK ELECTRICAL WIRING
10.8.4.7. CHECK FUNCTION OF HORN
10.8.4.8. CHECK OIL LEVEL IN PTO CASE, ADD OIL
10.8.4.9. DRAIN WATER, SEDIMENT FROM FUEL TANK
10.8.4.10. CHECK CENTRAL MONITOR
10.8.5. EVERY 10 HOURS SERVICE
10.8.5.1. LUBRICATING
10.8.5.2. ARMBUCKET COUPLING PIN (2 POINTS)
10.8.5.3. ARMLINK COUPLING PIN (2 POINTS)
10.8.5.4. BUCKET CYLINDER ROD END PIN (2 POINTS)
10.8.5.5. LINK COUPLING PIN (4 POINTS)
10.8.5.6. BUCKETLINK COUPLING PIN (2 POINTS)
10.8.5.7. BOOM CYLINDER FOOT PIN
10.8.5.8. BOOM FOOT PIN
10.8.5.9. BOOM CYLINDER ROD END PIN
10.8.5.10. ARM CYLINDER FOOT PIN
10.8.5.11. BUCKET CYLINDER FOOT PIN
10.8.5.12. BOOMARM COUPLING PIN
10.8.5.13. ARMLINK COUPLING PIN
10.8.5.14. SWING CIRCLE
10.8.6. EVERY 100 HOURS SERVICE
10.8.6.1. CHECK OIL LEVEL IN SWING MACHINERY CASE
10.8.7. EVERY 250 HOURS SERVICE
10.8.7.1. LUBRICATING
10.8.7.1.1. FAN PULLEY ASSEMBLY (2 POINTS)
10.8.7.1.2. TENSION AND PULLEY ASSEMBLY (2 POINTS)
10.8.7.2. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
10.8.7.3. CHANGE DRAIN FILTER CARTRIDGE
10.8.7.4. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE (FRONT AND REAR ENGINE)
10.8.7.5. CHECK ALTERNATOR DRIVE BELT TENSION ADJUST
10.8.7.6. CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITONER)
10.8.7.7. CHECK LEVEL OF BATTERY ELECTROLYTE
10.8.7.8. CHECK, CLEAN FUEL STRAINER
10.8.7.9. CHECK AND TIGHTEN TRACK SHOE BOLTS
10.8.7.10. CHECK AND TIGHTEN TRACK FRAME AND AXLE CONNECTING BOLTS
10.8.7.11. REPLACE FILTER ELEMENT OF HYDRAULIC TANK BREATHER
10.8.8. EVERY 500 HOURS SERVICE
10.8.8.1. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTER COOLER FINS, CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR COND
10.8.8.2. CLEAN PILOT FILTER STRAINER
10.8.8.3. CLEAN STRAINER OF PTO LUBRICATING OIL FILTER
10.8.8.4. REPLACE FUEL FILTER CARTRIDGE
10.8.8.5. CLEAN FRESH/RECIRC AIR FILTERS OF AIR CONDITIONER (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
10.8.8.6. CHECK FAN BELT
10.8.8.7. CHANGE HYDRAULIC FILTER ELEMENT
10.8.9. EVERY 1000 HOURS SERVICE
10.8.9.1. CHANGE OIL IN SWING MACHINERY CASE
10.8.9.2. CHECK TURBOCHARGER CLAMPING JOINT
10.8.9.3. CHANGE OIL IN PTO CASE
10.8.9.4. REPLACE CORROSION RESISTOR CARTRIDGE
10.8.9.5. CHECK INSPECTION OF WELDING STRUCTURE (COLOR CHECK)
10.8.10. EVERY 2000 HOURS SERVICE
10.8.10.1. CHANGE OIL IN FINAL DRIVE CASE
10.8.10.2. CLEAN, CHECK TURBOCHARGER
10.8.10.3. CHECK TURBOCHARGER ROTOR PLAY
10.8.10.4. CHECK SWING PINION GREASE LEVEL, ADD GREASE
10.8.10.5. CLEAN ENGINE BREATHER
10.8.10.6. CLEAN HYDRAULIC TANK STRAINER
10.8.10.7. CHECK ALTERNATOR, STARTING MOTOR
10.8.10.8. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.11. EVERY 4000 HOURS SERVICE
10.8.11.1. CHECK WATER PUMP
10.8.11.2. CHECK VIBRATION DAMPER
10.8.11.3. CHECK FAN PULLEY AND TENSION PULLEY
10.8.11.4. CHECK AIR COMPRESSOR, ADJUST
10.8.12. EVERY 5000 HOURS SERVICE
10.8.12.1. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
11. SPECIFICATIONS
11.1. SPECIFICATIONS
12. OPTIONS, ATTACHMENTS
12.1. GENERAL PRECAUTIONS
12.1.1. PRECAUTIONS RELATED TO SAFETY
12.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
12.2. INTRODUCTION OF ATTACHMENTS
12.2.1. GUARD
12.3. AUTOGREASER SYSTEM

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