komatsu pc2000 11 pc2000 11e0 hydraulic excavator field assembly manual gen00224 03 1

komatsu pc2000 11 pc2000 11e0 hydraulic excavator field assembly manual gen00224 03 2

komatsu pc2000 11 pc2000 11e0 hydraulic excavator field assembly manual gen00224 03 3

komatsu pc2000 11 pc2000 11e0 hydraulic excavator field assembly manual gen00224 03 4

komatsu pc2000 11 pc2000 11e0 hydraulic excavator field assembly manual gen00224 03 5

Komatsu PC2000-11, PC2000-11E0 Hydraulic Excavator Field Assembly Manual GEN00224-03

$20.00

Type Of Manual: Field Assembly Manual
Manual ID: GEN00224-03
Format: PDF
Size: 47.9MB
Number of Pages: 341

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC2000-11 Hydraulic Excavator
- PC2000-11E0 Hydraulic Excavator

1. COVER
2. FOREWORD
3. CONTENTS
4. SPECIFICATIONS
5. PRECAUTIONS FOR FIELD ASSEMBLY
6. DISPOSAL OF REMOVED PARTS
7. ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
8. FLOWCHART OF MAIN ASSEMBLY PROCEDURE
9. KIT LAYOUT DIAGRAM
10. TRANSPORTATION POSTURES
11. LIST OF PARTS SENT INDIVIDUALLY
12. TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
13. TIGHTENING TORQUE
14. COATING MATERIALS LIST
15. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
16. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
17. ASSEMBLY OF CHASSIS
17.1.
17.2. A 1. Assembly of track frame assembly and center frame assembly
17.3. A 2. Installation of idler cushion cylinder piping
17.4. A 3. Installation of travel motor piping
17.5. A 4. Installation of travel motor cover
17.6. A 5. Filling swing circle with grease
17.7. A 6. Assembly of revolving frame assembly and undercarriage
17.8. A 7. Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t)
17.9. A 8. Connection of swivel joint piping
17.10. A 9. Connection of swing circle grease piping
17.11.
17.12. A10. Installation of hydraulic tank assembly
17.13. A11. Installation of fuel tank assembly
17.14. A12. Connection of fuel tank assembly piping and wiring
17.15. A13. Installation of cab base assembly
17.16. A14. Installation of emergency escape ladder
17.17. A15. Installation of left floor assembly
17.18. A16. Connection of cab base assembly piping
17.19. A17. Connection of cab base assembly wiring
17.20. A18. Connection of left floor assembly heater piping
17.21.
17.22. A19. Connection of left floor assembly wiring
17.23. A20. Installation of tail pipe
17.24. A21. Installation of power module assembly
17.25. A22. Connection of suction piping
17.26. A23. Connection of oil cooler piping and pump drain piping
17.27. A24. Connection of fan motor drain piping
17.28. A25. Installation of suction unit undercover
17.29. A26. Connection of delivery piping
17.30. A27. Connection of pilot piping and fan motor piping
17.31. A28. Connection of power module assembly fuel piping
17.32. A29. Connection of power module assembly heater piping
17.33. A30. Connection of power module assembly wiring
17.34.
17.35. A31. Installation of operators cab assembly
17.36. A32. Installation of rotary lamp (if equipped)
17.37. A33. Installation of iridium antenna
17.38. A34. Connection of operators cab assembly wiring
17.39. A35. Connection of operators cab assembly hydraulic piping
17.40. A36. Connection of operators cab assembly window washer hose
17.41. A37. Connection of operators cab assembly air conditioner piping
17.42. A38. Connection of operators cab assembly heater piping
17.43. A39. Installation of operators cab rear floor assembly
17.44. A40. Installation of handrail around operators cab
17.45.
17.46. A41. Installation of track frame ladder
17.47. A42. Installation of power module side catwalk assemblies (right and left)
17.48. A43. Installation of right floor assembly, grease can cover assembly and center floor
17.49. A44. Installation of fuel tank right catwalk assembly
17.50. A45. Installation of fuel tank front catwalk assembly
17.51. A46. Adjustment of exterior parts clearance
17.52. A47. Connection of grease reel piping
17.53. A48. Installation of access ladder assembly
17.54. A49. Installation of counterweight assembly
17.55. A50. Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power module
17.56. A51. Installation of handrail on counterweight
17.57. A52. Installation of handrail clamps
17.58. A53. Connection of fuel cut wire
17.59. A54. Connection of drain piping under power module
17.60. A55. Connection of battery wiring
17.61.
17.62. A56. Setting of hydraulic tank strainer
17.63. A57 Replacing standard filter to flushing filter
17.64. A58. Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track
17.65. A59. Permanent tightening of swing circle bolt
17.66. A60. Parts to be touched up after field assembly (chassis side)
17.67. A61. Connection of engine heater connection port
17.68. A62. Installation of optional harness
17.69. A63. Installation of KomVision and rear lamp
17.70. A64. Connection of emergency stop switch (if equipped) (at the right below power module)
17.71. A65. Connection of emergency stop switch (if equipped) (at the left side of ladder)
17.72. A66. Installation of engine oil and PTO oil pipings
17.73. A67. Installation of coolant piping
17.74. A68. Installation of guard bracket (if equipped)
18. ASSEMBLY OF BACKHOE
18.1.
18.2. C 1. Installation of boom cylinder
18.3. C 2. Installation of boom cylinder hoses
18.4. C 3. Assembly of boom sub assembly
18.5. C 4. Installation of boom assembly
18.6. C 5. Installation of boom cylinder head side
18.7. C 6. Installation of hoses between boom and chassis
18.8.
18.9. C 7. Installation of arm assembly
18.10. C 8. Installation of arm cylinder
18.11. C 9. Connection of hoses between boom and arm
18.12. C10. Connection of auto grease piping
18.13. C11. Connection of wiring between boom and chassis
18.14.
18.15. C12. Installation of bucket assembly
18.16. C13. Installation of bucket link
18.17. C14. Bleeding air from cylinders
18.18. C15. Parts to be touched up after field assembly (work equipment side)
18.19. C16. Bleeding air from auto grease circuit
19. LS. ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
19.1. LS1 Installation of arm cylinder bottom parts
19.2. LS2 Installation of boom cylinder to machine body
19.3. LS3 Installation of boom cylinder hoses
19.4. LS4 Installation of boom cylinder piping
19.5. LS5 Installation of boom assembly
19.6. LS6 Installation of boom cylinder head pins
19.7. LS7 Installation of hose between machine body and boom
19.8. LS8 Installation of bucket cylinder assembly
19.9. LS9 Installation of arm assembly
19.10. LS10 Installation of arm cylinder assembly
19.11. LS11 Installation of hoses between boom and arm
19.12. LS12 Installation of bucket cylinder hoses
19.13. LS13 Installation of grease feed hose of bucket cylinder
19.14. LS14 Installation of bucket assembly
19.15. LS15 Installation of arm cylinder junction hoses
19.16. LS16 Installation of bottom dump hose and grease feed hose between arm and bucket
19.17. LS17 Installation of arm dump cushion (proximity switch)
20. INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
20.1. M 1. Inspection of oil levels and coolant levels and using standard of fuel and lubricant
20.2. M 2. Flushing of hydraulic circuit
20.3. M 3. Releasing residual pressure from hydraulic circuit
20.4. M 4. Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator
20.5. M 5. Charging air conditioner with refrigerant
20.6. M 6. Installed angles of mirrors
20.7. M 7. Installed angles of lights
20.8. M. Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller
20.9. M 9. Method of camera calibration for KomVision
21. PC200011 Main pump air bleeding check sheet
22. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
23. FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)

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