komatsu pc3000 6 hydraulic mining shovel operation and maintenance manual ompc30006224 1

komatsu pc3000 6 hydraulic mining shovel operation and maintenance manual ompc30006224 2

komatsu pc3000 6 hydraulic mining shovel operation and maintenance manual ompc30006224 3

komatsu pc3000 6 hydraulic mining shovel operation and maintenance manual ompc30006224 4

komatsu pc3000 6 hydraulic mining shovel operation and maintenance manual ompc30006224 5

Komatsu PC3000-6 Hydraulic Mining Shovel Operation and Maintenance Manual OMPC30006224

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: OMPC30006224
Format: PDF
Size: 48.2MB
Number of Pages: 402

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC3000-6 Hydraulic Mining Shovel

1. MAIN MENU
2. COVER
3. INTRODUCTION
3.1. CONTENTS OF THE BINDER
3.2. DIVISION OF THE BINDER
3.3. DESIGNATED USE OF THE SHOVEL
3.4. DELIVERY OF THE SHOVEL
3.5. EXPLANATION OF ABBREVIATIONS
3.6. TABLE OF CONTENTS
4. SAFETY
4.1. SAFETY INSTRUCTIONS
4.1.1. WARNINGS AND SYMBOLS
4.1.2. BASIC OPERATION AND DESIGNATED USE OF THE HYDRAULIC SHOVEL
4.1.3. ORGANIZATIONAL MEASURES
4.1.4. SELECTION AND QUALIFICATION OF PERSONNEL BASIC RESPONSIBILITIES
4.1.5. SAFETY INSTRUCTIONS GOVERNING SPECIFIC OPERATIONAL PHASES
4.1.6. WARNING OF SPECIAL DANGERS
4.1.7. TRANSPORTING AND TOWING RECOMMISSIONING
4.1.8. SPECIAL SAFETY EQUIPMENT
4.1.9. SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)
5. OPERATION
5.1. FOREWORD
5.2. CONSTRUCTION OF THE SHOVEL
5.2.1. OVERALL VIEW
5.2.2. UNDERCARRIAGE AND SUPERSTRUCTURE
5.2.3. HYDRAULICALLY OPERATED ACCESS LADDER
5.2.4. EMERGENCY ESCAPE LADDER
5.2.5. EMERGENCY ENGINE SHUTDOWN FROM GROUND MAN OR OPERATOR WARNING SYSTEM
5.2.6. OPERATORS CAB WITH INTEGRATED FALLING OBJECT PROTECTIVE STRUCTURE (FOPS)
5.2.7. ENGINE OIL MANAGEMENT SYSTEM
5.3. OPERATORS CAB CONTROLS
5.3.1. CONTROLS WITH BACKHOE ATTACHMENT
5.3.2. CONTROLS WITH BOTTOM DUMP BUCKET
5.3.3. OPERATORS CONSOLE
5.4. ELECTRONIC TEXT MONITORING SYSTEM ETM
5.4.1. INTRODUCTION
5.4.2. SYSTEM COMPONENTS
5.4.3. FUNCTIONS OF THE ETM SYSTEM
5.4.4. DISPLAY THE CONTENTS OF THE RECORD (PROTOCOL) MEMORY
5.4.5. SEVERAL MESSAGE CONDITIONS OCCUR AT THE SAME TIME
5.4.6. SETTINGS OF THE TEXT DISPLAY UNIT
5.5. OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
5.6. MACHINERY HOUSE
5.6.1. EMERGENCY ENGINE SHUTDOWN SWITCHES
5.7. ELECTRICAL EQUIPMENT IN CAB BASE
5.7.1. SWITCH BOX (X2) IN CAB BASE
5.8. CHECKS BEFORE STARTING THE ENGINE
5.9. STARTING THE ENGINE
5.9.1. STARTING PROCEDURE
5.10. MOVING THE SHOVEL
5.10.1. TRAVEL CONTROL WITH FOOT PEDALS
5.10.2. TRAVELLING INSTRUCTIONS
5.11. SLEWING AND BRAKING THE SUPERSTRUCTURE
5.11.1. SLEWING THE SUPERSTRUCTURE
5.12. WORKING WITH THE ATTACHMENT
5.12.1. MACHINES EQUIPPED WITHEURO CONTROL SYSTEM
5.12.2. MACHINES EQUIPPED WITHKMG CONTROL SYSTEM
5.12.3. BOTTOM DUMP BUCKET
5.12.4. DROP BALL OPERATION
5.12.5. COMBINED OPERATION CYCLES
5.13. WORKING INSTRUCTIONS
5.13.1. STABILITY OF THE SHOVEL
5.13.2. SHOVEL OPERATION
5.14. PARKING THE SHOVEL
5.15. STOPPING THE ENGINE
5.15.1. RELIEVE PRESSURE IN THE HYDRAULIC SYSTEM
5.16. AUTOMATIC LUBRICATION SYSTEMS
5.16.1. OPERATION OF THE AUTOMATIC LUBRICATION SYSTEMS
5.17. FIRE DETECTION AND SUPPRESSION SYSTEM
5.17.1. HIGH LEVEL ALARM FIRE
5.17.2. ENGINE SHUTDOWN THROUGH FUEL SHUTOFF SOLENOID VALVE
5.17.3. ACTUATION MODES OF THE FIRE SUPPRESSION SYSTEM
5.17.4. INDICATION OF OPERATIONAL MODES AT CONTROL MODULE, AFTER AUTOMATIC ACTUATION OF THE FIRE SUPPRESSION SYSTEM
5.17.5. LOCATION OF THE EXTINGUISHING AGENT TANK ASSEMBLIES AND EXPELLANT GAS CARTRIDGES ON POWER HOUSE ROOF
5.18. CENTRAL REFILLING SYSTEM
5.18.1. SYSTEMS CONNECTED TO THE REFILLING SYSTEM
5.18.2. OPERATING THE HYDRAULIC SERVICE ARM
5.18.3. RECEIVER PANEL WITH MONITOR BOX
5.18.4. REFILLABLE GREASE CONTAINERS OF THE AUTOMATIC LUBRICATION SYSTEMS
5.19. TRANSFER PUMP FOR HYDRAULIC OIL
5.19.1. OPERATING THE TRANSFER PUMP
5.19.2. FUNCTIONS OF THE TRANSFER PUMP
5.20. WORK ON THE LOADER ATTACHMENT
5.21. TRANSPORTATION AND LIFTING OF THE SHOVEL
5.21.1. DISASSEMBLING OF THE SHOVEL
5.21.2. TRANSPORTATION AND LIFTING
5.22. RETRIEVAL PROCEDURE
5.23. SHOVEL STORAGE
5.23.1. PREPARING FOR STORAGE
5.23.2. ONE MONTH REPETITIVE SERVICE PERIOD
5.23.3. SIX MONTH REPETITIVE SERVICE PERIOD
5.23.4. PREPARING FOR OPERATION
5.24. TROUBLE SHOOTING
5.24.1. ENGINE
5.24.2. HYDRAULIC SYSTEM
5.24.3. FINAL DRIVES AND SWING GEAR
5.24.4. CRAWLER TRACKS
6. MAINTENANCE
6.1. FOREWORD
6.2. PRECAUTIONS FOR MAINTENANCE
6.3. FUEL AND LUBRICANTS
6.4. FILLING CAPACITIES
6.5. STANDARD TORQUE LIST
6.6. LUBRICATION AND MAINTENANCE SCHEDULE
6.6.1. INITIAL SERVICING
6.6.2. PERIODIC SERVICING INTERVALS
6.6.3. PERIODIC SERVICING SCHEDULE
6.6.4. EXTENDED SERVICE INTERVALS FOR ENGINES WITH ENGINE OIL MANAGEMENT SYSTEM
6.6.5. RESETTING THE ENGINE OIL BURNING SYSTEM CENTINEL
6.6.6. MAINTENANCE OF THE ENGINE
6.7. WHEN NECESSARY
6.7.1. ENGINE AIR CLEANER MAINTENANCE
6.7.2. SWING CIRCLE TOOTHING LUBRICATION
6.7.3. AUTOMATIC LUBRICATION SYSTEMS FILL GREASE CONTAINERS
6.7.4. TRACK ROLLERS AND GUIDE WHEELS REPLACE FLOATING SEALS
6.7.5. COLD STARTING AID, REPLACE FLUID CYLINDER
6.8. EVERY 10 OPERATING HOURS OR DAILY
6.8.1. WALK AROUND INSPECTION
6.8.2. AIR CLEANER CLEAN PRECLEANER
6.8.3. RADIATOR CHECK COOLANT LEVEL
6.8.4. TRACK GROUPS CLEAN
6.8.5. FUEL SYSTEM WATER SEPARATOR DRAIN WATER
6.9. EVERY 50 OPERATING HOURS OR WEEKLY
6.9.1. HYDRAULIC OIL COOLERS INSPECT AND CLEAN IF NECESSARY
6.9.2. SWING GEAR AND MOTOR ADAPTER HOUSING CHECK OIL LEVEL
6.9.3. TRAVEL GEARS, BRAKE HOUSINGS AND MOTOR ADAPTER HOUSINGS CHECK OIL LEVELS
6.9.4. PTO (PUMP DISTRIBUTOR GEAR) CHECK OIL LEVEL
6.9.5. HYDRAULIC ACCESS LADDER CHECK SAFETY SENSOR
6.10. EVERY 250 OPERATING HOURS OR MONTHLY
6.10.1. AIR CONDITIONING COMPRESSOR CHECK DRIVE BELT TENSION
6.10.2. RADIATOR FAN BELT AND AUTOMATIC BELT TENSIONER MAINTENANCE CHECK
6.10.3. GENERATOR CHECK BELT TENSION
6.10.4. SIGNAL HORN COMPRESSOR LUBRICATE
6.10.5. HYDRAULIC OIL COOLER FAN CHECK CONDITION AND FASTENING
6.10.6. AUTOMATIC LUBRICATION SYSTEMS CLEAN INLINE GREASE FILTER AND CHECK BREATHER FILTER
6.10.7. CAB AIR CLEANER CLEAN OR REPLACE FILTER ELEMENT
6.10.8. WINDSHIELD WASHER RESERVOIR CHECK FLUID LEVEL
6.10.9. AIR CONDITIONING FOR OPERATORS CAB CHECK REFRIGERANT LEVEL
6.11. EVERY 500 OPERATING HOURS OR MONTHLY
6.11.1. BATTERIES CHECK FLUID LEVEL
6.11.2. FLEXIBLE DRIVE COUPLING CHECK OIL LEVEL
6.11.3. FUEL TANK DRAIN CONDENSATION
6.11.4. CRAWLER TRACK INSPECTION
6.12. EVERY 1000 OPERATING HOURS OR EVERY 6 MONTHS
6.12.1. HIGH STRENGTH BOLT CONNECTIONS CHECK TORQUE LOAD
6.12.2. HYDRAULIC SYSTEM FILTER SERVICE
6.12.3. PTO (PUMP DISTRIBUTOR GEAR), SWING GEAR AND TRAVEL GEARS OIL SAMPLE ANALYSIS
6.12.4. SIGNAL HORN COMPRESSOR CLEAN AND LUBRICATE
6.12.5. HYDRAULIC TRACK TENSIONING SYSTEM CHECK PRESSURE ACCUMULATORS
6.12.6. HYDRAULIC OIL COOLER INSPECT AND LUBRICATE DOOR HINGES
6.12.7. MACHINERY HOUSE DOORS INSPECT AND LUBRICATE DOOR HINGES
6.13. EVERY 2000 OPERATING HOURS OR YEARLY
6.13.1. HYDRAULIC SYSTEM CHANGE OIL, REPLACE SUCTION STRAINERS AND PULSATION DAMPER
6.13.2. EMERGENCY ESCAPE LADDER INSPECTION
6.14. EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
6.14.1. SWING GEAR AND MOTOR ADAPTER HOUSING CHANGE OIL
6.14.2. TRAVEL GEARS, BRAKE AND MOTOR ADAPTER HOUSINGS CHANGE OIL
6.14.3. PTO (PUMP DISTRIBUTOR GEAR) CHANGE OIL
6.15. FIRE PREVENTION
6.16. WELD REPAIRS
6.16.1. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE UNDERCARRIAGE
6.16.2. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE LOADER ATTACHMENT
6.16.3. PROTECTIVE MEASURES BEFORE STARTING WELD REPAIRS ON THE SUPERSTRUCTURE
6.16.4. AFTER FINISHING THE REPAIR WELDINGS ON THE SUPERSTRUCTURE

Rate this product