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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 1
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 2
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 3
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 4
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 5
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komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 4
komatsu wa500 7 wheel loader operation and maintenance manual pen01908 00 5

Komatsu WA500-7 Wheel Loader Operation and Maintenance Manual PEN01908-00

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: PEN01908-00
  • Format: PDF
  • Size: 18.1MB
  • Number of Pages: 459
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • WA500-7 Wheel Loader
  • 1. COVER
  • 2. FOREWORD
  • 2.1. BEFORE READING THIS MANUAL
  • 2.2. SAFETY INFORMATION
  • 2.3. INTRODUCTION
  • 2.3.1. USE OF MACHINE
  • 2.3.2. DIRECTIONS OF MACHINE
  • 2.3.3. VISIBILITY FROM OPERATORS SEAT
  • 2.4. PRODUCT INFORMATION
  • 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • 2.4.2. ENGINE NUMBER PLATE
  • 2.4.3. SERVICE METER LOCATION
  • 2.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • 2.5. CONTENTS
  • 3. SAFETY
  • 3.1. SAFETY
  • 3.2. SAFETY LABELS
  • 3.2.1. LOCATION OF SAFETY LABELS
  • 3.2.2. SAFETY LABELS
  • 3.2.3. LOCATION OF SAFETY LABELS FOR TECHNICIAN
  • 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  • 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
  • 3.3.2. PREPARATIONS FOR SAFE OPERATION
  • 3.3.3. FIRE PREVENTION
  • 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  • 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
  • 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  • 3.3.7. UNAUTHORIZED MODIFICATION
  • 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  • 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • 3.4. PRECAUTIONS FOR OPERATION
  • 3.4.1. PRECAUTIONS FOR JOBSITE
  • 3.4.2. STARTING ENGINE
  • 3.4.3. OPERATION
  • 3.4.4. TRANSPORTATION
  • 3.4.5. TOWING
  • 3.5. PRECAUTIONS FOR MAINTENANCE
  • 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  • 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 3.5.3. TIRES
  • 4. OPERATION
  • 4.1. GENERAL VIEW
  • 4.1.1. GENERAL VIEW OF MACHINE
  • 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
  • 4.1.3. MACHINE MONITOR
  • 4.2. EXPLANATION OF COMPONENTS
  • 4.2.1. MACHINE MONITOR
  • 4.2.2. SWITCHES
  • 4.2.3. CONTROL LEVERS AND PEDALS
  • 4.2.4. CAP WITH LOCK
  • 4.2.5. FRAME LOCK BAR
  • 4.2.6. TOWING PIN
  • 4.2.7. BACKUP ALARM
  • 4.2.8. BATTERY DISCONNECT SWITCH
  • 4.2.9. SYSTEM OPERATING LAMP
  • 4.2.10. OPEN AND CLOSE CAB DOOR
  • 4.2.11. FUSE
  • 4.2.12. SLOW BLOW FUSE
  • 4.2.13. AUXILIARY ELECTRIC POWER
  • 4.2.14. OPTIONAL POWER SUPPLY OUTLET
  • 4.2.15. HANDLING RADIO
  • 4.2.16. HANDLING AUTO AIR CONDITIONER
  • 4.2.17. HANDLING FRONT WIPER
  • 4.2.18. HANDLING REAR VIEW MONITOR
  • 4.2.19. HANDLING Komatsu Diesel Particulate Filter (KDPF)
  • 4.2.20. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
  • 4.2.21. KOMTRAX
  • 4.3. MACHINE OPERATIONS AND CONTROLS
  • 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
  • 4.3.2. STARTING ENGINE
  • 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
  • 4.3.4. STOPPING ENGINE
  • 4.3.5. MACHINE OPERATION
  • 4.3.6. STEERING MACHINE
  • 4.3.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
  • 4.3.8. RECOMMENDED APPLICATIONS
  • 4.3.9. RULES FOR OPERATION
  • 4.3.10. REMOVING AND INSTALLING BUCKET
  • 4.3.11. REMOTE POSITIONER
  • 4.3.12. PARKING MACHINE
  • 4.3.13. CHECK AFTER FINISHING WORK
  • 4.3.14. LOCKING
  • 4.3.15. HANDLING TIRES
  • 4.4. TRANSPORTATION
  • 4.4.1. TRANSPORTATION PROCEDURE
  • 4.4.2. LOADING AND UNLOADING WITH TRAILER
  • 4.4.3. LIFTING MACHINE
  • 4.5. COLD WEATHER OPERATION
  • 4.5.1. COLD WEATHER OPERATION INFORMATION
  • 4.5.2. AFTER DAILY WORK COMPLETION
  • 4.5.3. IN COLD AREAS
  • 4.5.4. WARMUP OPERATION
  • 4.6. LONGTERM STORAGE
  • 4.6.1. BEFORE STORAGE
  • 4.6.2. DURING STORAGE
  • 4.6.3. AFTER STORAGE
  • 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
  • 4.7. TROUBLES AND ACTIONS
  • 4.7.1. RUNNING OUT OF FUEL
  • 4.7.2. TOWING MACHINE
  • 4.7.3. DISCHARGED BATTERY
  • 4.7.4. OTHER TROUBLE
  • 5. MAINTENANCE
  • 5.1. RULES FOR MAINTENANCE
  • 5.1.1. SERVICE METER READING
  • 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
  • 5.1.3. KOMATSU GENUINE LUBRICANTS
  • 5.1.4. ALWAYS USE CLEAN WASHER FLUID
  • 5.1.5. FRESH AND CLEAN LUBRICANTS
  • 5.1.6. CHECK DRAINED OIL AND USED FILTER
  • 5.1.7. CAUTION FOR REFILLING OIL OR FUEL
  • 5.1.8. WELDING INSTRUCTIONS
  • 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
  • 5.1.10. PRECAUTIONS FOR KDPF
  • 5.1.11. DUSTY JOBSITES
  • 5.1.12. AVOID MIXING OIL
  • 5.1.13. LOCKING INSPECTION COVERS
  • 5.1.14. BLEED AIR FROM HYDRAULIC CIRCUIT
  • 5.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
  • 5.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
  • 5.1.17. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
  • 5.1.18. CLOSE ENGINE SIDE COVER SECURELY
  • 5.2. OUTLINE OF MAINTENANCE
  • 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 5.2.2. BATTERY TERMINAL
  • 5.2.3. HANDLING ELECTRICAL COMPONENTS
  • 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
  • 5.3.1. TIGHTENING TORQUE LIST
  • 5.4. MAINTENANCE SCHEDULE
  • 5.4.1. MAINTENANCE SCHEDULE TABLE
  • 5.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
  • 5.5. MAINTENANCE PROCEDURE
  • 5.5.1. EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS)
  • 5.5.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
  • 5.5.3. WHEN REQUIRED
  • 5.5.4. CHECKS BEFORE STARTING
  • 5.5.5. EVERY 50 HOURS MAINTENANCE
  • 5.5.6. EVERY 100 HOURS MAINTENANCE
  • 5.5.7. EVERY 250 HOURS MAINTENANCE
  • 5.5.8. EVERY 500 HOURS MAINTENANCE
  • 5.5.9. EVERY 1000 HOURS MAINTENANCE
  • 5.5.10. EVERY 2000 HOURS MAINTENANCE
  • 5.5.11. EVERY 4000 HOURS MAINTENANCE
  • 5.5.12. EVERY 4500 HOURS MAINTENANCE
  • 5.5.13. EVERY 8000 HOURS MAINTENANCE
  • 5.5.14. EVERY 9000 HOURS MAINTENANCE
  • 6. SPECIFICATIONS
  • 6.1. SPECIFICATIONS
  • 7. ATTACHMENTS AND OPTIONS
  • 7.1. TIRE AND BUCKET SELECTION
  • 7.2. HANDLING JOYSTICK STEERING SYSTEM
  • 7.2.1. EXPLANATION OF COMPONENTS
  • 7.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING
  • 7.2.3. PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
  • 7.2.4. OPERATION METHOD OF JOYSTICK STEERING
  • 7.2.5. GETTING ON OR OFF MACHINE
  • 7.2.6. ADJUST JOYSTICK CONSOLE
  • 7.3. HANDLING MULTIFUNCTION MONOLEVER
  • 7.3.1. EXPLANATION OF COMPONENTS AND SWITCHES
  • 7.3.2. DISPLAY OF LIQUID CRYSTAL UNIT
  • 7.4. AUTOGREASING
  • 7.4.1. CHANGING LUBRICATION INTERVAL
  • 7.4.2. OPERATION METHOD OF AUTOGREASING SYSTEM
  • 7.4.3. CHECKING AUTOGREASING AND OPERATION METHOD FOR ADDING GREASE
  • 7.5. HANDLING BRAKE COOLING SYSTEM
  • 7.5.1. MAINTENANCE PROCEDURE
  • 8. REPLACEMENT PARTS
  • 8.1. DEFINED LIFE PARTS
  • 8.1.1. DEFINED LIFE PARTS LIST
  • 8.2. CONSUMABLE PARTS
  • 8.2.1. CONSUMABLE PARTS LIST
  • 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  • 8.3.1. LUBRICATION CHART
  • 8.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS
  • 8.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • 9. INDEX
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