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Komatsu 830E-1AC Dump Truck Field Assembly Instruction CEAW006700

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW006700
Format: PDF
Size: 119.7MB
Number of Pages: 382

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E-1AC Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SAFETY RULES, TOOLS EQUIPMENT
4.1. SAFETY RULES
4.1.1. BODYUP RETENTION CABLE
4.2. HYDRAULIC SYSTEM FLUSHING TOOLS
4.3. HYDRAULIC SYSTEM VACUUM PUMP
5. TRUCK COMPONENTS AND SPECIFICATIONS
5.1. Truck And Engine
5.2. AC Induction Traction Motorized Wheels
5.3. Suspension
5.4. Operators Cab
5.5. Power Steering
5.6. Dynamic Retarding
5.7. Brake System
5.8. SPECIFICATIONS
6. MAJOR COMPONENT WEIGHTS
7. FIELD WELDING FOR ASSEMBLY OR REPAIR
7.1. WELD PROCEDURES
7.2. APPROVED CONSUMABLES
7.3. WELD QUALITY REQUIREMENTS
7.4. MATERIALS, CONTROLS, AND PRECAUTIONS
7.5. WELD INSPECTION
7.6. RECORDS
7.7. ANNEX A
7.8. ANNEX B
7.8.1. TOE HAMMER PEENING
7.8.1.1. Procedure
7.8.2. TOE GRINDING WITH A ROTARY BURR
7.8.2.1. Procedure
7.9. BIBLIOGRAPHY
7.9.1. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
7.9.1.1. General Welding Guidelines
8. RECEIVING ASSEMBLY PREPARATION
8.1. ASSEMBLY LAYOUT
9. CHASSIS ASSEMBLY
9.1. RECOMMENDED ASSEMBLY DATA
9.2. BASIC ASSEMBLY PROCEDURE
9.2.1. ORDER OF ASSEMBLY
9.2.2. LEVEL 1
9.2.3. LEVEL 2
9.2.4. LEVEL 7
9.3. GENERAL PRECAUTIONS AND INSTRUCTION
9.3.1. TurnOfTheNut Tightening Procedure
9.3.2. Upper Mounting Joint 60 Advance
9.3.3. Lower Mounting Joint 90 Advance
9.3.4. Inspection
10. DUMP BODY ASSEMBLY
10.1. BODY ASSEMBLY
10.2. BODY WELDING
11. FINAL ASSEMBLY
12. FINAL CHECKOUT
13. APPENDIX
13.1. LUBRICATION CHART
13.2. OILING AND CHARGING PROCEDURE
13.2.1. GENERAL
13.2.2. EQUIPMENT LIST
13.2.3. HYDRAIR CHARGING KIT
13.2.3.1. Installation of Charging Kit
13.2.3.2. Removal of Charging Kit
13.2.4. SUPPORT BLOCKS FOR OILING AND CHARGING DIMENSIONS
13.2.5. FRONT SUSPENSION
13.2.5.1. Front Suspension Oiling
13.2.5.2. Front Suspension Nitrogen Charging
13.2.6. REAR SUSPENSION
13.2.6.1. Rear Suspension Oiling
13.2.6.2. Rear Suspension Nitrogen Charging
13.2.7. OIL AND NITROGEN SPECIFICATIONS CHART
13.3. TOEIN ADJUSTMENT
13.4. AUTOMATIC LUBRICATION SYSTEM
13.4.1. GENERAL DESCRIPTION
13.4.2. SYSTEM COMPONENTS
13.4.2.1. Filter
13.4.2.2. Hydraulic Motor and Pump
13.4.2.3. Grease Reservoir
13.4.2.4. Pressure Reducing Valve
13.4.2.5. Flow Control Valve
13.4.2.6. Solenoid Valve
13.4.2.7. Vent Valve
13.4.2.8. Lubrication Cycle Timer
13.4.2.9. Over Pressure Cut Off Switch
13.4.2.10. Grease Pressure Failure Switch
13.4.2.11. Injectors
13.4.2.12. Relief Valve (unloader valve)
13.4.3. SYSTEM OPERATION
13.4.3.1. Normal Operation
13.4.3.2. Lubricant Required For System
13.4.3.3. System Priming
13.4.3.4. Filter Assembly
13.4.4. LUBRICANT PUMP
13.4.4.1. Pump Housing Oil Level
13.4.4.2. Pump Pressure Control
13.4.5. SYSTEM CHECKOUT
13.4.5.1. Lubrication Controller Check
13.4.5.2. Lubrication Controller Components
13.4.5.3. Lubrication Controller Adjustment
13.4.6. SYSTEM TROUBLESHOOTING CHART
13.4.7. STANDARD TORQUE CHARTS AND CONVERSION TABLES
13.5. A/C CHECKOUT PROCEDURE
13.6. A/C DRIVE BELT
13.7. HYDRAULIC SYSTEM CHECKOUT PROCEDURE
13.8. BRAKE SYSTEM CHECKOUT
13.9. VHMS CHECKOUT PROCEDURE
13.10. INTERFACE MODULE CHECKOUT PROCEDURE
13.11. ADDITIONAL INTERFACE MODULE CHECKOUT PROCEDURES
13.12. PAYLOAD METER CHECKOUT PROCEDURE
13.13. ELECTRIC DRIVE SYSTEM CHECKOUT PROCEDURE
13.14. AMENDMENTS TO ELECTRIC DRIVE SYSTEM CHECKOUT PROCEDURE
13.15. STANDARD TORQUE CHARTS AND CONVERSION TABLES
13.16. HYDRAULIC SYSTEM FLUSHING PROCEDURE
13.16.1. SYSTEM FLUSHING
13.16.1.1. Hydraulic System Flushing Procedure
13.17. STATIC BRAKE SYSTEM CHECKOUT
13.17.1. STATIC BRAKE SYSTEM CHECKOUT
13.17.1.1. Events
13.17.1.2. OPERATION
13.17.1.2.1. Description
13.17.1.2.2. Brake Test Exit Criteria
13.17.1.3. PERFORMING THE BRAKE TESTS
13.17.1.3.1. Setup
13.17.1.3.2. Service Brake Test
13.17.1.3.3. Parking Brake Test
13.17.1.3.4. Retard System Test
13.18. FIELD ASSEMBLY INSPECTION REPORT
13.19. HOUR POST COMMISSIONING CHECKSHEET

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