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Komatsu BR350JG-1 Mobile Crusher Operation and Maintenance Manual SEAM020103

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM020103
Format: PDF
Size: 14.3MB
Number of Pages: 280

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- BR350JG-1 Mobile Crusher

1. MAIN MENU
2. COVER PAGE
3. FOREWORD
4. SAFETY INFORMATION
5. INTRODUCTION
6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
7. CONTENTS
8. SAFETY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. WHEN AND AFTER STARTING ENGINE
8.2.3. CRUSHER (CRUSHING) OPERATIONS
8.2.4. TRANSPORTATION
8.2.5. BATTERY
8.2.6. TOWING
8.3. PRECAUTIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.4. POSITION FOR ATTACHING SAFETY LABELS
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.2. EXPLANATION OF COMPONENTS
9.2.1. MACHINE MONITOR
9.2.2. SWITCHES
9.2.3. CONTROL LEVERS
9.2.4. REMOTE CONTROL SWITCHES
9.2.5. CAP AND COVER WITH LOCK
9.2.6. DUST INDICATOR
9.2.7. FUSIBLE LINK
9.2.8. FUSES
9.2.9. TOOL BOX (SPARE)
9.2.10. GREASE GUN HOLDER
9.3. OPERATION
9.3.1. CHECKS BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING THE MACHINE OFF
9.3.5. STEERING THE MACHINE
9.3.6. STOPPING THE MACHINE
9.3.7. JAW CRUSHER OPERATIONS
9.3.8. WATER SPRINKLER
9.3.9. CHECKS AFTER STOPPING JAW CRUSHER OPERATIONS
9.3.10. CHECKS AFTER OPERATING
9.3.11. STOPPING ENGINE
9.3.12. CHECKS AFTER STOPPING ENGINE
9.3.13. LOCKING
9.3.14. RUNNING IN THE JAW CRUSHER
9.3.15. PRECAUTIONS FOR USING JAW CRUSHER
9.3.16. EFFICIENT USE OF JAW CRUSHER
9.3.17. WORK DONE WITH MOBILE CRUSHER
9.3.18. INHIBITED OPERATIONS
9.3.19. PRECAUTIONS FOR TRAVELING UP AND DOWN HILLS
9.4. TRANSPORTATION
9.4.1. LOADING AND UNLOADING THE MACHINE ON TRAILER
9.4.2. FIXING METHOD OF MACHINE
9.4.3. PRECAUTIONS FOR LOADING
9.4.4. MACHINE LIFTING METHOD
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
9.5.3. AFTER COLD WEATHER
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
9.7. TROUBLESHOOTING
9.7.1. PHENOMENA THAT ARE NOT FAILURES
9.7.2. METHOD OF TOWING MACHINE
9.7.3. WHEN A BATTERY IS DISCHARGED
9.7.4. TROUBLESHOOTING
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. OUTLINE OF OIL, FUEL, COOLANT
10.2.2. OUTLINE OF ELECTRIC SYSTEM
10.2.3. OUTLINE OF HYDRAULIC SYSTEM
10.2.4. AIR BLEEDING FROM HYDRAULIC CIRCUIT
10.3. OIL FILLER AND OIL LEVEL GAUGE
10.3.1. LOCATIONS OF OIL FILLER AND OIL LEVEL GAUGE
10.4. WEAR PARTS LIST
10.4.1. WEAR PARTS RELATED TO THE BODY
10.4.2. WEAR PARTS RELATED TO THE JAW CRUSHER
10.4.3. WEAR PARTS RELATED TO THE PRIMARY BELT CONVEYOR
10.5. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMERATURE
10.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.6.1. INTRODUCTION OF NECESSARY TOOLS
10.6.2. TOOLS ATTACHED TO JAW CRUSHER
10.6.3. TORQUE LIST
10.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
10.8. MAINENANCE SCHEDULE CHART
10.8.1. MAINTENANCE SCHEDULE CHART
10.9. SERVICE PROCEDURE
10.9.1. INITIAL 250 HOURS SERVICE
10.9.1.1. REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE
10.9.1.2. REPLACEMENT OF FUEL FILTER CARTRIDGE
10.9.1.3. REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE
10.9.1.4. CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE
10.9.2. WHEN REQUIRED
10.9.2.1. CHECK, CLEANING AND REPLACEMENT OF AIR CLEANER
10.9.2.2. CLEANING OF INSIDE OF COOLING SYSTEM
10.9.2.3. CHECK OF TRACK SHOE BOLT FOR LOOSENESS AND RETIGHTENING
10.9.2.4. CHECK AND ADJUSTMENT OF TRACK TENSION
10.9.2.5. CHECK AND ADJUSTMENT OF JAW CRUSHER
10.9.2.6. CHECK AND ADJUSTMENT OF PRIMARY BELT CONVEYOR
10.9.3. CHECK BEFORE STARTING
10.9.3.1. CLEANING AND CHECK OF RADIATOR FIN, OIL COOLER FAN AND AFTERCOOLER FAN
10.9.3.2. CHECK AND REPLENISHMENT OF COOLING WATER
10.9.3.3. CHECK AND REPLENISHMENT OF ENGINE OIL PAN
10.9.3.4. CHECK OF FUEL LEVEL
10.9.3.5. CHECK AND REPLENISHMENT OF HYDRAULIC OIL
10.9.3.6. CHECK OF DUST INDICATOR
10.9.3.7. CHECK OF ELECTRIC WIRING
10.9.3.8. CHECK OF JAW CRUSHER
10.9.3.9. RETIGHTENING OF TOGGLE TENSION BOLT
10.9.3.10. CHECK OF PRIMARY BELT CONVEYOR
10.9.3.11. CHECK OF GRIZZLY FEEDER
10.9.4. EVERY 100 HOURS SERVICE
10.9.4.1. GREASING JAW CRUSHER BEARINGS
10.9.4.2. DRAINING WATER AND SEDIMENT FROM FUEL TANK
10.9.4.3. GREASING PRIMARY BELT CONVEYOR
10.9.5. EVERY 250 HOURS SERVICE
10.9.5.1. CHECK OF BATTERY FLUID LEVEL
10.9.5.2. CHECK AND ADJUSTMENT OF ENGINE FAN BELT TENSION
10.9.5.3. CHECK AND ADJUSTMENT OF JAW CRUSHER DRIVE VBELT TENSION
10.9.5.4. CHECK AND REPLENISHMENT OF OIL IN CRUSHER MOTOR BEARING CASE
10.9.6. EVERY 500 HOURS SERVICE
10.9.6.1. REPLACEMENT OF OIL IN ENGINE OIL PAN AND ENGINE OIL FILTER CARTRIDGE
10.9.6.2. REPLACEMENT OF FUEL FILTER CARTRIDGE
10.9.6.3. CHECK AND REPLENISHMENT OF OIL IN FINAL DRIVE CASE
10.9.6.4. REPLACEMENT OF HYDRAULIC OIL FILTER ELEMENT
10.9.7. EVERY 1000 HOURS SERVICE
10.9.7.1. REPLACEMENT OF OIL IN JAW CRUSHER MOTOR BEARING CASE
10.9.7.2. REPLACEMENT OF OIL IN GRIZZLY FEEDER VIBRATOR CASE
10.9.7.3. REPLACEMENT OF OIL IN DAMPER CASE
10.9.7.4. REPLACEMENT OF OIL IN CONVEYOR MOTOR MACHINERY CASE
10.9.8. EVERY 2000 HOURS SERVICE
10.9.8.1. REPLACEMENT OF OIL IN FINAL DRIVE CASE
10.9.8.2. CHECK OF EACH CLAMPED PARTS OF TURBOCHARGER
10.9.8.3. CHECK OF TURBOCHARGER ROTOR FOR PLAY
10.9.8.4. CHECK OF ALTERNATOR AND STARTING MOTOR
10.9.8.5. CHECK AND ADJUSTMENT OF ENGINE VALVE CLEARANCE
10.9.9. EVERY 4000 HOURS SERVICE
10.9.9.1. CHECK OF WATER PUMP
10.9.10. EVERY 5000 HOURS SERVICE
10.9.10.1. REPLACEMENT OF OIL IN HYDRAULIC TANK AND CLEANING OF STRAINER
11. SPECIFICATIONS
11.1. SPECIFICATIONS
12. OPTIONS, ATTACHMENTS
12.1. GENERAL PRECAUTIONS
12.1.1. PRECAUTIONS RELATED TO SAFETY
12.2. HYDRAULIC SECONDARY BELT CONVEYOR
12.2.1. SPECIFICATION
12.2.2. GENERAL VIEW
12.2.3. INCLINED LEG CONNECTING METHOD
12.2.4. LIFTING METHOD
12.2.5. CONNECTING METHOD TO MACHINE BODY
12.2.6. PRECAUTIONS ON OPERATION
12.2.7. INSPECTION, MAINTENANCE AND ADJUSTMENT
12.2.8. TROUBLES AND CORRECTIVE ACTIONS
12.2.9. CONSUMABLE PARTS OF HYDRAULIC SECONDARY BELT CONVEYOR
12.3. HYDRAULIC MAGNETIC SEPARATOR
12.3.1. SPECIFICATION (KMG900S)
12.3.2. GENERAL VIEW (KMG900S)
12.3.3. SPECIFICATION (KMG900L)
12.3.4. GENERAL VIEW (KMG900L)
12.3.5. PRECAUTIONS ON SAFETY
12.3.6. CONNECTING METHOD TO MACHINE BODY
12.3.7. PRECAUTIONS FOR USE
12.3.8. INSPECTION AND ADJUSTMENT
12.3.9. TROUBLES AND CORRECTIVE ACTIONS
12.3.10. MAINTENANCE SCHEDULE CHART
12.3.11. CONSUMABLE PARTS OF HYDRAULIC MAGNETIC SEPARATOR
12.4. HYDRAULIC VIBRATING SCREEN
12.4.1. SPECIFICATION
12.4.2. GENERAL VIEW
12.4.3. CAUTIONS TO BE NOTED FOR SAFETY
12.4.4. CONNECTING METHOD TO MACHINE BODY
12.4.5. PRECAUTIONS DURING OPERATION
12.4.6. TROUBLESHOOTING
12.4.7. CONSUMABLE PARTS OF HYDRAULIC VIBRATING SCREEN
12.4.8. SCREEN STRUCTURE
12.5. DEBRIS DISCHARGE CONVEYOR
12.5.1. SPECIFICATION
12.5.2. ASSEMBLY PROCEDURE
12.5.3. CONSUMABLE PARTS OF DEBRIS DISCHARGE CONVEYOR
12.5.4. OTHERS
12.6. RADIO CONTROL UNIT
12.6.1. SPECIFICATION
12.6.2. OUTLINE
12.6.3. METHOD OF APPLICATION
12.6.4. TROUBLES AND CORRECTIVE ACTIONS
12.7. GRIZZLY BAR OPENING
12.7.1. GRIZZLY BAR OPENING
12.8. CONVEYOR PROTECTION PLATE
12.8.1. CONVEYOR PROTECTION PLATE
12.9. METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS
12.9.1. POSITION FOR OPTION CONNECTION COUPLER
12.9.2. PROCEDURE FOR CONNECTING OPTIONS
12.10. TROUBLESHOOTING OF OPTION SYSTEM

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