komatsu hd465 7 hd605 7 galeo dump truck operation and maintenance manual ten00017 05 1

komatsu hd465 7 hd605 7 galeo dump truck operation and maintenance manual ten00017 05 2

komatsu hd465 7 hd605 7 galeo dump truck operation and maintenance manual ten00017 05 3

komatsu hd465 7 hd605 7 galeo dump truck operation and maintenance manual ten00017 05 4

komatsu hd465 7 hd605 7 galeo dump truck operation and maintenance manual ten00017 05 5

Komatsu HD465-7, HD605-7 Galeo Dump Truck Operation and Maintenance Manual TEN00017-05

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00017-05
Format: PDF
Size: 8.4MB
Number of Pages: 364

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD465-7 Galeo Dump Truck
- HD605-7 Galeo Dump Truck

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTENDED USE
2.3.1. DIRECTIONS OF MACHINE
2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE
2.4.3. SERVICE METER POSITION
2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY INFORMATION
4.2. SAFETY LABELS
4.2.1. POSITION FOR ATTACHING SAFETY LABELS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF PROBLEMS ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. CRUSHING OR CUTTING PREVENTION
4.3.12. PREVENTION OF BURNS
4.3.13. FIRE PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. WINDOW WASHER LIQUID
4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.17. PRECAUTIONS FOR ATTACHMENTS, OPTIONS
4.3.18. UNAUTHORIZED MODIFICATION
4.3.19. SAFETY AT WORKSITE
4.3.20. WORKING ON LOOSE GROUND
4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.22. ENSURE GOOD VISIBILITY
4.3.23. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.25. EMERGENCY ESCAPE FROM OPERATORS CAB
4.3.26. ASBESTOS DUST HAZARD PREVENTION
4.4. PRECAUTIONS DURING OPERATION
4.4.1. STARTING ENGINE
4.4.2. OPERATION
4.4.3. TRANSPORTATION
4.4.4. BATTERY
4.4.5. TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. HANDLING SUSPENSION CYLINDER, ACCUMULATOR
4.5.8. PERSONNEL
4.5.9. WORK UNDER THE MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.15. HANDLING HIGHPRESSURE HOSES, PIPING
4.5.16. WASTE MATERIALS
4.5.17. MAINTENANCE OF AIR CONDITIONER
4.5.18. COMPRESSED AIR
4.5.19. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
4.6. PRECAUTIONS WITH TIRES
4.6.1. HANDLING TIRES
4.6.2. PRECAUTIONS WHEN STORING TIRE
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. OTHER FUNCTIONS OF MACHINE MONITOR
5.2.3. SWITCHES
5.2.4. CONTROL LEVERS AND PEDALS
5.2.5. MECHATRONICS EQUIPMENT CONTROLLER
5.2.6. AIR CONDITIONER
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECKS AFTER STOPPING ENGINE
5.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
5.3.7. SHIFTING GEAR
5.3.8. TRAVELING DOWNHILL
5.3.9. STEERING THE MACHINE
5.3.10. LOADING OPERATIONS
5.3.11. DUMP OPERATIONS
5.3.12. PRECAUTIONS FOR OPERATION
5.3.13. PARKING MACHINE
5.3.14. CHECKS AFTER COMPLETION OF WORK
5.3.15. LOCKING
5.3.16. HANDLING TIRES
5.4. DETERMINING AND MAINTAINING TRAVEL ROAD
5.4.1. DETERMINING TRAVEL ROAD
5.4.2. MAINTAINING TRAVEL ROAD
5.5. TRANSPORTATION
5.5.1. PRECAUTIONS WHEN TRANSPORTING
5.5.2. STEPS FOR TRANSPORTATION
5.5.3. METHOD OF SECURING MACHINE
5.5.4. METHOD OF LIFTING MACHINE
5.6. COLD WEATHER OPERATION
5.6.1. PRECAUTIONS FOR LOW TEMPERATURE
5.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
5.6.3. AFTER COLD WEATHER
5.7. LONGTERM STORAGE
5.7.1. BEFORE STORAGE
5.7.2. AFTER STORAGE
5.7.3. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
5.8. TROUBLESHOOTING
5.8.1. AFTER RUNNING OUT OF FUEL
5.8.2. METHOD OF TOWING MACHINE
5.8.3. IF BATTERY IS DISCHARGED
5.8.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDES TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. OUTLINE OF ELECTRIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
6.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. INITIAL 2000 HOURS SERVICE (ONLY AFTER THE FIRST 2000 HOURS)
6.8.3. WHEN REQUIRED
6.8.4. CHECK BEFORE STARTING
6.8.5. EVERY 250 HOURS SERVICE
6.8.6. EVERY 500 HOURS SERVICE
6.8.7. EVERY 1000 HOURS SERVICE
6.8.8. EVERY 2000 HOURS SERVICE
6.8.9. EVERY 4000 HOURS SERVICE
6.8.10. EVERY 15000 HOURS SERVICE
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. SELECTING DUMP BODY
8.2. HANDLING TACHOGRAPH (TCO2090W)
8.2.1. EXPLANATION OF COMPONENTS
8.2.2. METHOD OF USE
8.3. HANDLING AIR SUSPENSION SEAT
8.3.1. SEAT ADJUSTMENT
8.3.2. REMOVAL AND INSTALLATION OF HEADREST
8.4. HANDLING VEHICLE HEALTH MONITORING SYSTEM (VHMS)
8.4.1. OUTLINE OF SYSTEM
8.4.2. BASIC PRECAUTIONS
8.4.3. CHECK BEFORE STARTING
8.4.4. PROCEDURE WHEN DOWNLOADING
8.4.5. OTHER PRECAUTIONS
8.5. HANDLING AUTOMATIC SPIN REGULATOR (ASR)
8.5.1. EXPLANATION OF COMPONENTS
8.5.2. ACTUATION OF ASR SYSTEM
8.5.3. PRECAUTIONS WHEN USING
8.5.4. TROUBLESHOOTING
8.5.5. BLEEDING AIR FROM ASR CIRCUIT
8.6. HANDLING PAYLOAD METER (VHMS BUILTIN TYPE)
8.6.1. OUTLINE OF SYSTEM
8.6.2. NORMAL OPERATION DISPLAY
8.6.3. EXTERNAL DISPLAY LAMPS
8.6.4. PERFORMING CALIBRATION
8.6.5. DATA STORED IN PAYLOAD METER
8.6.6. PROCEDURE WHEN DOWNLOADING
8.6.7. MACHINE ID, OPEN ID
8.6.8. PAYLOAD (CYCLE DATA ITEM)
8.6.9. SERVICE FUNCTIONS
8.6.10. OTHERS
8.7. HANDLING PAYLOAD METER II (CARD TYPE)
8.7.1. METHOD OF USING ACCURATELY
8.7.2. GENERAL LOCATIONS
8.7.3. CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
8.7.4. EXTERNAL DISPLAY LAMPS
8.7.5. DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
8.7.6. OPERATION OF SWITCHES
8.7.7. PROBLEM AND WARNING DISPLAY (ERROR CODE)
8.7.8. WHEN ERROR CODE F09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)
8.7.9. OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED
8.8. HANDLING BATTERY ISOLATOR
8.9. HANDLING AUTOGREASING SYSTEM
8.9.1. METHOD OF OPERATING AUTOGREASING SYSTEM
8.9.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
8.9.3. TROUBLESHOOTING
8.10. HANDLING ABS
8.10.1. EXPLANATION OF COMPONENTS
8.10.2. ABS SYSTEM CHECK AFTER STARTING ENGINE
8.10.3. OPERATION OF ABS
8.10.4. PRECAUTIONS WHEN USING
8.10.5. TROUBLESHOOTING
9. INDEX

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