komatsu wa800 3e0 wa900 3e0 wheel loader field assembly instruction gen00056 15 1

komatsu wa800 3e0 wa900 3e0 wheel loader field assembly instruction gen00056 15 2

komatsu wa800 3e0 wa900 3e0 wheel loader field assembly instruction gen00056 15 3

komatsu wa800 3e0 wa900 3e0 wheel loader field assembly instruction gen00056 15 4

komatsu wa800 3e0 wa900 3e0 wheel loader field assembly instruction gen00056 15 5

Komatsu WA800-3E0, WA900-3E0 Wheel Loader Field Assembly Instruction GEN00056-15

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00056-15
Format: PDF
Size: 10.8MB
Number of Pages: 160

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA800-3E0 Wheel Loader
- WA900-3E0 Wheel Loader

1. Cover
2. CONTENTS
3. Dividing Process Overview (Major components alone)
4. Major Components Table of Dimensions
5. Work Space Layout
6. Schedule Table for Field Assembly
7. Facility, Jigs and Tools
8. List of Oil, Grease and Paints
9. Assembly procedure No.
9.1. Oil, grease and coolant
9.2. Oil, grease and coolant level
9.3. Setting rear frame in place
9.4. Setting front frame in place
9.5. Joining front and rear frames
9.6. Front and rear frames joining procedure
9.7. Assembling the steering pin (1/4)
9.8. Assembling the steering pin (2/4)
9.9. Assembling the steering pin (3/4)
9.10. Assembling the steering pin (4/4)
9.11. Assembling the center drive shaft (Center support Transmission)
9.12. Connection of piping (Part 1)
9.13. Connection of piping (Part 2)
9.14. Connection of piping (Part 2) (7XC47 Front and rear frame combination load figure)
9.15. Connection of piping (Part 2) (Riotinto specification If equipped)
9.16. Connecting the autogreasing pipe
9.17. Setting the axle in place and assembling the support
9.18. Setting the bare machine in place
9.19. Assembling the rear axle
9.20. Rear axle rear side cover assembling procedure
9.21. Connecting the rear axle pipe
9.22. Fixing of rear axle piping (Brake cooling specification If equipped)
9.23. Connection of rear axle piping (Riotinto specification If equipped)
9.24. Fixing of rear axle piping (Brake cooling specification If equipped)
9.25. Connection of cooling line piping (Brake cooling specification If equipped)
9.26. Assembling the rear drive shaft (Transmission Rear axle)
9.27. Assembling the front axle
9.28. Fixing of front axle piping (Brake cooling specification If equipped)
9.29. Connection of front axle piping (Brake cooling specification If equipped)
9.30. Connecting the front axle pipe
9.31. Connection of front axle piping (Riotinto specification If equipped)
9.32. Connecting the front drive shaft (Front axle Center support)
9.33. Connection of front axle brake oil temperature sensor
9.34. Connecting the axle oil temperature sensor (For VHMS specification only)
9.35. Assembling the tires
9.36. Assembling the fuel tank
9.37. Installation of fuel tank (Riotinto specification If equipped)
9.38. Fixing the drain pipe
9.39. Fixing of torque converter cooler drain piping (Riotinto specification If equipped)
9.40. Connecting the fuel pipe
9.41. Fixing of breather hose
9.42. Fixing the engine drain hoses
9.43. Assembling the hydraulic tank ladder
9.44. Assembling the floor and cab assembly
9.45. Connecting the air conditioner hose
9.46. Connecting the brake line
9.47. Connecting the window washer hose
9.48. Connecting the PPC line hose
9.49. Connecting the floor wiring harness
9.50. Connecting the floor wiring harness (Steering wheel specification If equipped)
9.51. Connection of floor wiring harness 1 (Riotinto specification If equipped)
9.52. Connection of floor wiring harness 2 (Riotinto specification If equipped)
9.53. Connecting the steering line (Steering wheel specification If equipped)
9.54. Connecting the link for AJSS (For AJSS specification only)
9.55. Connecting the link for AJSS (For AJSS specification only) 2
9.56. Connecting the link for AJSS (For AJSS specification only) 3
9.57. Connecting the link for AJSS (For AJSS specification only) 4
9.58. Calibration of the AJSS lever amgle and frame offset angle
9.59. Assembling the autogreasing pump and connecting the pipe (WA9003E0 North American specification)
9.60. Assembling the floor cover
9.61. Refilling the window washer
9.62. Assembling the battery box
9.63. Connecting and fixing the battery wiring
9.64. Wiring on right side of battery (Riotinto specification If equipped)
9.65. Wiring on left side of battery 1 (Riotinto specification If equipped)
9.66. Wiring on left side of battery 2 (Riotinto specification If equipped)
9.67. Wiring on left side of battery 3 (Riotinto specification If equipped)
9.68. Connection of ground cable on left side of battery (Riotinto specification If equipped)
9.69. Assembling the battery step
9.70. Installation of oil cooler assembly (Brake cooling specification If equipped)
9.71. Installation and connection of oil cooler assembly piping(Brake cooling specification If equipped)
9.72. Installation of oil cooler assembly piping 1 (Brake cooling specification If equipped)
9.73. Installation of oil cooler assembly piping 2 (Brake cooling specification If equipped)
9.74. Assembling the handrail (On the right hand platform)
9.75. Installation of handrail (Right platform area) (Brake cooling specification If equipped)
9.76. Assembling the handrail (On the hood top face)
9.77. Installation of handrail to step in front of CAB (PDI specification If equipped)
9.78. Installation of mirror to step in front of CAB (PDI specification If equipped)
9.79. Installation of handrail to upper surface of HOOD (PDI specification If equipped)
9.80. Installation of switch to upper surface of HOOD (PDI specification If equipped)
9.81. Installation of rear under view mirror (Rear under view mirror specification)
9.82. Assembling the handrail (On the right hand battery box)
9.83. Assembling the rear access step
9.84. Assembling the left handrail (Part 1)
9.85. Assembling the left handrail (Part 2)
9.86. Installation of left handrail (Part 2) (Brake cooling specification If equipped)
9.87. Assembling the rearview mirror
9.88. Installation of rearview mirrors (Brake cooling specification If equipped)
9.89. Assembling the exhaust pipe
9.90. Installation of oil cooler guard assembly (Brake cooling specification If equipped)
9.91. Installation of fan motor piping cover 1 (Brake cooling specification If equipped)
9.92. Installation of fan motor piping cover 2 (Brake cooling specification If equipped)
9.93. Applying the counterweight antislip
9.94. Assembling the counterweight (WA9003E0 standard specification)
9.95. Assembling the counterweight (WA9003E0 Highlift arm specification)
9.96. Assembling the counterweight (WA8003E0 Overseas general, optional specificationand North American specification)
9.97. Assembling the counterweight (WA8003E0 Overseas general standard specification)
9.98. Assembling the front axle lamp and connecting the harness
9.99. Assembling the front lamp assembly
9.100. Assembling the ROPS canopy assembly
9.101. Assembling the yellow revolving lamp (yellow revolving lamp specification)
9.102. Assembling the antenna and work lamp
9.103. Assembling the VHMS antenna (For VHMS specification only)
9.104. Assembling the floor mat
9.105. Assembling the front fender
9.106. Engine starting procedure
9.107. Bleeding the brake air
9.108. Bleeding air from hydraulic circuit
9.109. Assembling the lift arm assembly (Part 1)
9.110. Assembling the lift arm assembly (Part 2)
9.111. Connecting the remote grease tube
9.112. Assembling the bucket (Part 1)
9.113. Assembling the bucket (Part 2)
9.114. Assembling the bucket (Part 3)
9.115. Assembling the cover (Bottom of the counterweight)
9.116. Assembling the cover (Bottom of the counterweight)(For KAL PDI)
9.117. Feeding the grease
9.118. Work equipment hydraulic circuit air bleeding procedure
9.119. Adjusting the bucket positioner
9.120. Adjusting the new 2 stage (Overseas general standard)
9.121. Adjusting the new 2 stage (North American standard specification)
9.122. Assembling the lift arm angle sensor
9.123. Adjusting the active working system and boom kickout switch(Overseas general standard and domestic standard)
9.124. Touchup work
9.125. Applying the decal (For the overseasdirected products only)
10. Machine check sheet for field assembly

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